Ergonomics
101: Working Painlessly
by Tom Revelle, Vice President of Marketing for Humanscale,
(article from Interiors & Sources, June 2000)
Technology has had a profound effect on the way we live
and work. As a result, we are spending more time sitting
and using computers, which has greatly increased the occurrence
of related musculoskeletal disorders. This article reviews
a number of techniques for avoiding work-related, repetitive
stress injuries and enhancing both the comfort and productivity
levels of the workers who adopt them.
Technology.
The ultimate buzzword of the past decade, it touches nearly
every corner of our lives, from medicine to entertainment
to the way we buy groceries. A quick retrospective reveals
it's also had a profound impact on the way most of us
work.
Only 10 years ago, if you wanted to send or retrieve a
fax, you got up from your desk and walked to the fax machine.
Today, with online faxing, a couple of keystrokes is all
it takes. In days of yore, if you wanted to ask your coworker
a question, you'd probably get up and walk to their desk
or office.
Today, however, there are several less taxing ways to
communicate. E-mail and on-line messaging, in addition
to sophisticated phone paging and voice mail systems, have
taken the place of the leisurely stroll down the hall brandishing
coffee and (only two decades ago) a cigarette. The result
of all these changes is that we're spending more time at
our desks, and more time on our computers - a lot more
time. While 90 percent of all U.S. office workers now use
computers, 40 percent work on their computers at least
four hours a day. But Dr. Alan Hedge, Professor of the
Human Factors Laboratory at Cornell University, warns that
the risk of musculoskeletal discomfort increases by using
the computer as little as one hour a day. Even worse, the
risk of musculoskeletal injury is nine times greater when
you spend four hours a day at the computer than it is for
a one hour-per-day user. These statistics shed some light
on the growing number of work-related office injuries,and
the increasing importance of ergonomics in the workplace.
ERGONOMICS DEFINED
So what exactly is ergonomics? In a broad sense, office
ergonomics applies science to workplace design to maximize
productivity while reducing operator fatigue and discomfort.
While the concept is fairly straight forward, its application
is often open to debate. This is why it's important to
articulate the real issues facing workers in today's
office, and to debunk the misconceptions that typically
surround discussions of ergonomics.
EMPLOYERS PAYING THE PRICE
While workers suffer from task-related injuries, employers
are footing the staggering costs. According to the Bureau
of Labor and Statistics, musculoskeletal disorders (MSDs)
now account for one-third of all occupational illnesses
and injuries. They constitute the largest job-related
illness and injury problem in the U.S. today. In 1997,
employers reported a total of 626,000 lost workdays due
to work-related MSDs. They pay approximately $20 billion
annually in direct worker's compensation costs and another
$60 billion in indirect costs.
SOME ERGONOMIC MISCONCEPTIONS
Most of us learn early that if something is good for us,
it may not be pleasant. Unfortunately, the same logic
has trickled into our ideas about healthy workplace posture
and behavior. Despite what your mother said sitting up
straight is not good for you. And despite what the old
ergonomic theories proposed, sitting with your body at
90-degree angles is not the healthiest way to spend a
workday. In terms of workplace ergonomics,the startling
truth is that comfort and health are synonymous. If you're
not comfortable at your desk, it's because you're probably
sitting and working wrong. '
More adjustability doesn't necessarily mean more ergonomic.
While the ability to adjust is a critical component of
most ergonomic products, workers may unwittingly adjust
themselves into bad postures and positions. Products should
be adjustable within a safe operating range to keep un
trained users from putting themselves at risk. Since most
people know precious little about ergonomics, when workers
set up their own workstations, the position of the keyboard,
mouse, monitor and copy holder is typically determined
by available desk space,in which case the likelihood of
an ergonomic workspace is next to nil. Not all products
labeled 'ergonomic" are actually good for you. There
are currently no laws or governing bodies overseeing the
use of the "ergonomic" label.This means anyone
can call any product "ergonomic"-from toasters
to baby pins to steam-proof mirrors. As a result,the term
has been overused and watered down. Bottom line, ergonomics
in the workplace is serious business, and product claims
and functions must be backed up by serious research and
testing.
Not all products labeled 'ergonomic" are actually
good for you. There are currently no laws or governing
bodies overseeing the use of the "ergonomic"
label. This means anyone can call anyproduct "ergonomic"-from
toasters to baby pins to steam-proof mirrors. As a result,
the term has been overused and watered down. Bottom line,
ergonomics in the workplace is serious business, and product
claims and functions must be backed up by serious research
and testing.
THINGS TO REMEMBER ABOUT ERGONOMICS
So much for the bad news. The good news is that most work-related,
repetitive stress injuries are avoid able. By attending
toa few basic principles, employers can enhance their
employees' comfort and productivity and reduce their
risk of MSDs and other costly injuries. Remember the
words of the American Industrial Hygiene Association: "Ergonomic
principles are most effectively applied on a preventive
basis. Good design with ergonomics provides the greatest
economic benefit for industry."
Remember also:
Environment
affects behavior. Proper placement of the workspace
components (i.e., an ergonomically-designed workspace)
will naturally encourage users to assume safe, low-risk
postures. The top of the Empire State Building is not
fenced in to keep sightseers from leaping to their doom,
but to avoid the likelihood that accidents will happen.
So too, the office work environment must be designed to
minimize the risk for workers.
In factories, industrial engineers spend hours analyzing
the tasks performed by each worker to determine the most
efficient and risk-free work station layout for that worker.
Why not the same concern for the office worker?
Movement is critical. Despite the old
school of thought on the desirability of fixed postures,
the overwhelming evidence today shows that fixed postures
are inherently dangerous. "Any fixed posture, no
matter how closely it approaches the optimal, will generate
muscle fatigue," says Marvin Dainoff, Director of
the Center for Ergonomic Research at Miami University
of Ohio. "Therefore, it is important to build in
flexibility to allow operators to shift positions easily."
Our bodies were designed to move. In fact movement, more
than anything else, provides nourishment for the spine,
keeps the joints lubricated and flexible, improves circulation
and removes waste products from the muscles. Conversely,
when we don't move, the elasticity of our spine and joints
is reduced and waste products build up in the muscles,
causing fatigue. While constant motion is obviously not
the goal, frequent positional changes are vitally important
to good health.
Minimize extreme postures. While movement
is important, so are the postures you assume while performing
your daily tasks. Neutral postures, meaning those that
require minimal muscle activity to maintain, are synonymous
with health and comfort. Extreme postures like abducted
shoulders and extended wrists must always be avoided.
Maintaining body symmetry is equally important, particularly
with respect to the spine. Don't sit for extended periods
in bent or twisted postures.
Avoid contact stress. Focused pressures
are extremely dangerous, causing circulation problems
and nerve damage in more severe cases. According to OSHA
"Contact stress affects the soft tissue on the fingers,
palms, forearms, thighs, shins and feet. This contact
may inhibit blood flow, tendon and muscle movement and
nerve function." Stress like this can be transmitted
to arms and wrists by extended contact with the hard,
sharp edges of desks and hard armrests on chairs. Likewise,
the undersides of thighs are at risk from hard seat edges
or simply seats that are too high.
Take breaks. Breaks could include actual
work breaks, short exercise or stretch breaks, or simply
switching gears and performing a different task for a
few minutes. "Appropriate rest breaks, combined with
stretching exercises, allow computer workers to sustain
work at an appropriate pace, while minimizing postural
injury risks," says Dr. Hedge. Education, education,
education. When all is said and done, a worker educated
on ergonomics in the workplace is more likely to remain
healthy. Such an employee will be aware of critical risk
factors, healthy working postures, and more importantly,
the warning signs of injuries.
DESIGNING A TRULY ERGONOMIC WORK STATION
Let's say you're about to design a user-friendly work station.
It's important to remember that a well-designed office
work environment is made up of several critical components:
1. The chair.
Ergonomically,
the most important piece of office equipment is the chair.
"Low back pain remains the most prevalent and costly
work-related musculoskeletal disorder," says a leading
health insurer. Low back pain can be the direct result
of sitting for days, months and years in poorly adjusted
chairs. The typical office worker will spend more time
sitting in an office chair than anywhere else,with the
possible exception of bed. With all this time spent together,
it's critical that task chairs meet these human criteria.
Task chairs should encourage movement. Frequent movement
and position changes are critical to health and comfort.
However,in order to get people moving, they must first
know how to operate their chairs. And this is easier said
than done. Accordingt o a 1995 study, less than two percent
of the subjects were able to identify the purpose of the
back tension adjustment knob-the most basic of chair controls-on
a variety of chairs. The problem is that if the tension
spring is set too firm,the chair won't recline and the
user will be forced to sit in an upright posture. If the
spring is set too loose, the chair will fall back to its
most reclined position, where the user may sit for hours
at a time. Even if set properly,the tension spring will
only provide optimal support in the middle of the recline
range.
To accommodate for these inherent failings of the tension
spring, many chairs are equipped with recline locks. But
locks can also be dangerous exactly because they're designed
to keep the chair in a fixed position. The solution? Adjust
the spring tension to best support the user. Also, use
locks with caution and conscientiously unlock them on a
frequent basis to change recline positions.
Recline is healthy. Nowadays, researchers everywhere agree
that reclining is healthy. The renowned industrial designer
Niels Diffrient once said, "The more you recline,
the more comfortable you get. Ergo, the best chair is a
bed."Essentially, the more work you can perform while
reclining,the more of your body weight will be distributed
to the backrest of your chair, and the less pressure your
spine will have to endure. However, extended recline can
put additional stress on your neck and shoulders while
they work to maintain the upright position of your head.
Therefore, it's wise to consider a chair with a headrest
if you expect to perform extensive work in a reclining
position.
Disc pressure in the spine varies with the different seated
postures assumed during a typical work day. As shown, the
spine sustains far less pressure when reclined, which translates
into more comfort and less risk of injury.
Task chairs should fit the user. In addition to proper
support,it's important that a task chair provide good body
fit. No one would consider wearing a pair of shoes that
didn't fit.Yet millions of office workers sit in chairs
that are maladjusted to their body size and shape. Not
surprisingly, such workers are at high risk of injury.
Since office workers come in all shapes and sizes, it's
vital that each worker's chair be sized to fit. The most
common size adjustment is seat height. Ideally,the seat
height should be set so the user's feet rest comfortably
on the floor while the upper body is high enough to work
comfortably at the desk. But because the height of most
desks is fixed,petite users may need to raise the chair
to a point where their feet are lifted off the floor. This.
puts undue stress on the undersides of the thighs, often
causing circulation problems and potential nerve damage.
Placing a height-adjustable footrest under the desk solves
the problem by giving petite workers proper support for
their feet and legs.
Seat depth. Here the primary concern is to provide maximum
surface area on which to distribute the body weight, while
keeping the delicate area inside the knee clear of potential
contact stress from the front of the seat. When sitting
with your back properly supported, there should be approximately
two to four inches of space between the front of the seat
cushion and the inside of your knee.
Backrest height. As with seat depth, the idea of adjustable
backrests is to maximize surface contact and minimize pressure
points. While the curvature of the spine varies somewhat
from person to person, it is the position of the curvature
that matters. Thus, a contoured and height-adjustable backrest
provides lumbar support while maximizing surface contact
and weight distribution.
Armrests should be adjustable and kept level. Armrests
should be quickly and easily adjustable. That's important
because different tasks and different sized users require
different armrest positions. In addition, users should
be encouraged to keep their armrests level. Otherwise,
they will sit, possibly for years, with one arm lower than
the other and their spine therefore in a lateral curve.
And that's a high risk posture for injury.
Ultimately, when it comes to seating, it's critical that
users be trained to fully understand the features and
operational controls on their chairs in order to gain
the most benefit from this extremely important work tool.
2. The keyboard and mouse.
The
thought of carpal tunnel syndrome (CTS) strikes fear into
the hearts of most office workers, and for good reason.
The statistics surrounding CTS are astonishing. In 1996,
CTS cases resulted in the highest median number of days
away from work for any injury or illnesses--25, compared
to five days for all other injuries and illnesses combined.
CTS is a painful and debilitating disorder that can take
months and even years to heal. However, it can be avoided
in most cases with some basic preventative measures.
Get the keyboard off the desk. Recent research shows that
the keyboard should be angled away from the user and placed
below desk level, so the user's wrists remain straight
and the elbows open up to a greater-than-90-degree angle.
The best way to achieve this position is with the use
of an articulating keyboard holder with negative tilt
adjustability. A 1995 Cornell study found that using a
lowered keyboard holder on a preset tilt away from the
user can help prevent carpal tunnel syndrome.This keyboard
position also encourages a healthier seated posture. In
addition, the palm support should only be used as a resting
place for the palms between periods of typing. It should
never, ever support the wrists
during periods of typing.
Typical seated posture while keying; abducted shoulders,forward
head, extended wrists, maximum disc pressure on spine.
A negative slope keyboard in a lowered position keeps wrists
straight (neutral posture), opens up elbow angles and hip
angles, keeps shoulders neutral and encourages recline,
which reduces stress on the spine.
Movement is critical-II. As with seated postures, the
ability to change positions frequently and easily is the
foundation upon which a good ergonomics program is based.
A keyboard platform should allow the user to easily change
keyboard height and depth as different tasks necessitate.
Keep the mouse within the Neutral Reach Zone. With the
phenomenal increase in graphics applications and Internet
use, mousing has become a major cause of CTS. To combat
these dangers,it is important to always mouse within the
Neutral Reach Zone. Avoiding extreme postures minimizes
the possibility of shoulder abduction and wrist flexion/extension.Neutral
body posture is achieved when working with the Neutral
Reach Zone, which is the "area that can be conveniently
reached with a sweep of the forearm while the upper arm
hangs in a natural position at the side." (Sanders
& McCormick,1993)
Beware the bite of the mouse. In addition to position,
the mouse itself also can be a major risk factor. Cornell
University research suggests that a larger mouse can reduce
wrist extension and CTS risks. Users should monitor their
mousing hand and immediately begin mousing with their
other hand at the first sign of any pain or tingling.
Ideally, the mouse should be symmetrical so it can be
used easily in both hands. Likewise, the keyboard platform
should allow for mousing on both sides of the keyboard.
OTHER WORKSTATION DESIGN CONSIDERATIONS
3. Monitor placement.
Researchers overwhelmingly agree that the top line of
text on the monitor should be at or slightly below eye
level. That's because any portion of the monitor above
eye level contributes to neck and shoulder strain. If your
monitor is too high because it rests on top of the CPU,
invest in a below-the-desk CPU holder. Placing the CPU
below the desk not only allows for better positioning of
the monitor, but also creates additional desk space. Alternatively,
if the monitor is positioned too low, consider spacers
or adjustable monitor arms to lift it off the desk.
The monitor also should be placed directly in line with
the keyboard to minimize twisting of the neck and/or body.
Again,maintaining body symmetry is a critical component
of healthy work habits.
Typical work station set-up: keyboard, document and monitor
are not aligned, which causes repetitive, one-directional
twisting of the neck, shoulders and back - a long-term
health danger. Ergonomic work station set-up: alignment
of keyboard,document and monitor precludes dangerous twisting
and minimizes the risk of associated injuries. Click here
for information on Humanscale's Monitor support solutions.
4. Document placement.
Considering the importance of body symmetry, all reference
documents should be positioned in line with the keyboard
and monitor to avoid asymmetrical neck motion. If you
do not havean in-line document holder and instead place
input documents to one side of the monitor, alternate
the placement of such documents from one side of the monitor
to the other to avoid long-term one-directional usage.
5. Lighting and glare issues.
Another major issue facing office workers today is computer
vision syndrome (CVS), which can cause headaches, eyestrain,neck
and back pain, and light sensitivity. According to OSHA,some
studies estimate that 90 percent of the seventy million
U.S. workers using computers for more than three hours
per day experience CVS in some form.
There are several ways to reduce the risks of CVS. The
most effective is to reduce or remove screen glare, which
primarily affects vision but can also cause awkward postures
as people move to avoid the glare. The first line of defense
against screen glare is to position monitors away from
windows and other light sources. Beyond that, says Dr.
Hedge, "Optical glass glare filters on computer monitors
can dramatically reduce health and vision problems related
to computer glare and help boost productivity in full-time
computer users."While there are many screen filters
on the market, some low-cost products can actually impair
vision, so choosing a quality eye protection filter is
critical.
Installing task lighting at each work station is another
way to combat CVS. Office lighting is generally not bright
enough for most desk work, particularly for the growing
population of older office workers who require more light.
Task lighting solves the problem by offering a direct source
of light where it is needed most--on the task at hand.
Good task lights provide a wide range of adjustability
to avoid glare on the monitor,work surface and documents.
The best ones also have an asymmetrical design, which reduces
the glare by diffusing the light.
Implementing an ergonomics program using some or all of
the above-mentioned guidelines will produce recordable,
trackable results. In 1997, the city of Tucson, AZ, realized
a 77 percent decrease in injury hours and a 16 percent
decrease in injury occurrence after standardizing on an
ergonomics program. Likewise,betWeen 1992 and 1996 the
New York Times reported an 84 percent decrease in MSDs,
a 75 percent decrease in lost-time cases and a 91 percent
decrease in total lost days as a direct result of creating
ergonomic work spaces for their employees. In these instances,
and countless others, the investment in ergonomics paid
for itself in a relatively short amount of time, not to
mention huge gains in productivity and overall employee
satisfaction. When all is said and done, though employee
health and comfort are the primary objectives of a well-designed
ergonomics program, employers can be sure that such a program
will make their bottom-line feel good too.
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